The real work of any boat restoration or repair project starts before, often long before, the first screw is removed and the power tools are plugged in. Sitting down and thoughtfully thinking through what your goals are and planning the project accordingly will save you time and money over the long haul.
In the past, I always directed this talk towards wooden boat enthusiasts - sail and power. In fact most of my comments in this post are drawn directly from our Wooden Boat Restoration and Repair manual, but the advice is just as valid for fiberglass and composite construction.
Over 40 years we have helped many folks plan their project and we generally start with the same basic questions:
Planks on frame? Plywood? Classic mahogany Chris Craft? Hardtop Century? 1980’s vintage Catalina 30? Transpac 52? We have broad experience with construction methods across a wide variety of hull designs and building techniques.
An honest assessment, which may even include a professional survey, is essential before your project starts. Is it worth doing? Accurate cost analysis begins with this information. There may be a really good reason someone is giving that boat away.
This aspect is often over looked. Will this be a family boat and used often? A show boat? Trailered? Fun and functional or a work of art? The answer to this question will inform everything from material selection to finish quality.
A quick repair, a complete restoration - or something in between? Pragmatic decisions like minimum safety requirements, repairs made below the waterline vs. above get balanced against cosmetic considerations. This leads to the most important question:
Old boats have romantic appeal and many people simply get lost in the romance. Others woefully underestimate the time and money required to make their dreams a reality. Do you have the space and equipment necessary? The size of the boat and it’s historical value also play a role. Many boat projects crash and burn when faced with these harsh realities. A boat that sits full of promise and dreams in the pole barn for years is not as gratifying as tooling around the lake in it, so maybe you can plan your project in stages and spread the cost over a few years while still getting to use the boat - keeping that enthusiasm alive!
Most repairs are well suited for using epoxy and would benefit from the strength and versatility the WEST SYSTEM® line of products offer, supported by our many manuals and by a staff of experienced technical advisors who are ready and willing to help. Usually, that help consists of specific advice and council about how best to use WEST SYSTEM in your project. Sometimes epoxy is not the best product for your application so, as much as we’d like to sell you a gallon of resin, we’ll be honest with you and advise you use a different product or we might just say “I don’t know” (not very often, mind you, but in all candor - we don’t know everything. There, I’ve said it. I feel better now.)
Do your research before you start a project. Spend the time you need upfront - before you start to empty that checkbook. Have definite answers to the questions I’ve posed here then, develop a projected cost outline by researching the cost of materials available. (Don’t forget the little items - sand paper, paint brushes, gloves. They can get expensive.)
Then go get started and have fun!
Excellent post. Those really are some good questions to ask and to think about. This post is very helpful and informative. Thanks so much!!
Posted by fiberglass repair kit, 03/01/2010 9:16pm (2 months ago)
I have bought a older bass boat. The upper surfaces of the gelcoat are dull, but not damaged.
Question: Would the West System work as a glossy covering finish to this boat and or is this a good way to refinish above the water line..?
Posted by Ernie, 11/09/2009 1:04pm (6 months ago)
Brian,
Epoxy can be used as an effective water/moisture barrier which stabilizes the movement of the wood and provides a stable substrate to apply varnish or a clear urethane over. The key is that the wood must be fully encapsulated for this to work best. If you plan on applying epoxy to the cap in place, without removing it to coat the bottom as well as the surfaces that show, then there is a good chance that water will eventually get into the wood from underneath and be trapped there under the epoxy which then creates a perfect breeding ground for rot to form. Teak oil allows the wood to breath, which means it is still able to expand and contract with changes in the weather/environment but it will not trap moisture and breed rot. It will need to be reapplied more often too.
So I guess it depends on which route works best for you.
Posted by Bruce Niederer, 23/04/2009 8:03pm (11 months ago)
What are the thoughts on using West system to cover a Transom Cap on a boat it is teak. Some say just use Jeak oil but I am looking for a more durable finish with some shine? What are the toughts and advantages and disadvantages..
Thanks
Brian
briancoffey@comcast.net
Posted by Brian , 21/04/2009 8:44pm (11 months ago)
Hi Dan,
We are always happy to include links to other sites relevant to WEST SYSTEM products. We maintain a Links page (under the "Company" tab) and also insert links as appropriate in our Projects section.
Please send your epoxy-related links to glo(at)westsystem.com.
Thank you,
Grace Ombry
Director of Marketing "blah"
Posted by Grace Ombry, 05/03/2009 1:54pm (1 year ago)
Can you guys include links to other sites where your products have been used? I found info about your products through the iboats forums and through Google searches. I also have my own site up where I walk through my experiences with your stuff. This kind of information is more useful than the typical "ours is the best" marketing blah. No offense meant, marketing and advertising people.
Posted by Dan, 28/02/2009 3:40pm (1 year ago)
Hello Ray - I'm sorry, we don't have any videos or articles specific to autos or Corvettes. I think you would be best served if you call us toll free at 866.937.8797 and ask for Tom Pawlak. Tom has repaired a couple of his kids cars building epoxy/glass fender sections and installing them. He has a few tips he's learned along the way regarding finish quality and print through.
The guys on our tech staff have a wide range of interests and talents that extend well beyond the boating world. We all use WEST SYSTEM for alot of applications that may never find their way into print. We're into bikes, motorcycles, cars, skiing, kite boarding, bow hunting, rocketry, home repair, wood, fiberglass, carbon - you name it and it's a good bet someone here has some experience similar to yours.
Posted by Bruce Niederer, 23/02/2009 7:25pm (1 year ago)
Hello. I am repairing and refinishing a 1963 Corvette. In this process I an removing all of the various paint jobs from the bare fiberglass. I am removing flared fenders and replacing them with Corvette Image replacements, located in Gresham Oregon. I am wondering if you have specific videos or articles from people who rebuild or restore these Corvettes and have used your products. I have a friend who has used the product on his 63 vette and has recently painted it. It looks great to me.
I would appreciate any feed back you could provide. My e-mail is Singray1@comcast.net
Sincerely;
Ray Singley
Posted by Ray Singley, 22/02/2009 7:27pm (1 year ago)
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